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10 Best Plasma Cutters 2025 in the UK

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Our Top Picks

#1

Winner

Reboot Plasma Cutter 60Amp Non-Touch Pilot Arc Plasma Cutting Machine, 240V Max Cut 20MM& Clear Cut 12MM with Consumable Set Digital Display,Upgrade RBC6000L PRO

The Reboot Plasma Cutter 60Amp Non-Touch Pilot Arc is a powerful and efficient tool for cutting various metals, including stainless steel, alloy steel, mild steel, copper, and aluminum. It stands out with its non-touch pilot arc technology, which allows for clean cuts on rough, painted, or rusty surfaces without direct contact. This feature benefits users by improving cutting quality and extending consumable lifespan while using non-hazardous compressed air, making it safe and cost-effective.

The upgraded large digital screen display is user-friendly, providing real-time readings of air pressure, voltage, and current, and includes a helpful error code system for troubleshooting. With a maximum output of 60A and the ability to achieve a 5/8" clean cut and a 4/5" severance cut under 240V, it offers powerful performance for most cutting tasks.

The portability of the machine, weighing only 8.5 pounds, and easy assembly with quick air coupling adds to its convenience, making it suitable for both professional and DIY users. The inclusion of a complete consumable set right out of the box is a nice touch. However, the device requires a 240V power source, which may limit its use in some environments.

#2

CUT40 40A Inverter Plasma Cutter w/INBUILT AIR Compressor Non-Touch Pilot ARC

Rating
10.0
Cutting Thickness
Cutting Thickness
Delighted with the ability to cut flat metal effectively.

The Cut 40 Inverter Plasma Cutter stands out in its category due to its inbuilt air compressor, making it a convenient option for users who prefer not to deal with external compressors. This feature makes it easier to transport and use, contributing to its portability. The adjustable amperage output ranging from 20-40A allows users to tailor the cutting power to various tasks, with a digital display for precise control. It efficiently cuts metals like steel, aluminum, and copper, as well as surfaces with rust or paint, which is a versatile feature for DIY enthusiasts or professionals working with different materials.

Its non-touch pilot arc feature is beneficial for working on irregular surfaces, maintaining a stable arc without the need to restart, and is particularly user-friendly in environments with sensitive electrical equipment. The cutter offers a cutting thickness of up to 6mm with its inbuilt compressor and can extend to 10mm if supplemented with an external compressor, providing flexibility based on user needs.

On the downside, the duty cycle of 60% at 40A suggests moderate use is recommended to prevent overheating. Additionally, while the built-in compressor is a space saver, its max output of 3 bar may not match the power of larger external compressors for more demanding tasks. However, with a manageable weight of 14 kg and a standard UK 3 pin mains plug, it remains an accessible option for users with standard power sources. The Cut 40 is a reliable choice for cutting metal with ease, offering key features suited for both casual and more intensive cutting jobs, though its effectiveness for thicker materials might require additional compressor support.

Rating
10.0
Cutting Thickness
Cutting Thickness
Delighted with the ability to cut flat metal effectively.
#3

Reboot Plasma Cutter 60Amps Touch Arc Inverter IGBT 240V Digital Plasma Cutting Machine,PT-31 Roller Guide with Double Wheels Easy Cut Powerful,Upgrade RBC6000 PRO

Rating
9.9
Cutting Thickness
Consumables
Cutting Thickness
Effortlessly cuts through dense materials like wrought iron, making repairs a breeze.
Consumables
Handles a variety of metals with ease, from wrought iron to mild steel.

The Reboot Plasma Cutter RBC6000 PRO is a versatile and powerful tool suitable for both DIY enthusiasts and professional users. It boasts a 60-amp output with advanced IGBT inverter technology, which enables it to achieve a maximum clean cut thickness of 1/2 inch and a severance cut of up to 3/4 inch. This makes it ideal for cutting a variety of metals including stainless steel, aluminum, and copper. Its 60% duty cycle ensures that it can handle medium to heavy workloads without overheating, although very intense continuous use may require occasional pauses to prevent overloading.

Weighing only 8.6 pounds, it is highly portable and easy to move around, making it convenient for both shop and field use. The PT-31 roller guide with double wheels further enhances its cutting precision and ease of use. The plasma cutter operates on a 240V input voltage, which is standard for most industrial and home setups. The automatic arc control feature enhances stability and ease of use by eliminating the need for manual re-triggering during cutting. However, it lacks a pilot arc, which means it might not be as efficient for cutting through painted or rusty surfaces.

The included accessories like the PT31 torch, roller guide, and air regulator add value and convenience. Though the RBC6000 PRO is robust and user-friendly, its performance on very thick or rusty materials may require some additional consideration due to the absence of a pilot arc feature.

Rating
9.9
Cutting Thickness
Consumables
Cutting Thickness
Effortlessly cuts through dense materials like wrought iron, making repairs a breeze.
Consumables
Handles a variety of metals with ease, from wrought iron to mild steel.

Buying Guide for the Best Plasma Cutters

Choosing the right plasma cutter can be a daunting task, especially if you're new to the world of metalworking. Plasma cutters are essential tools for cutting through electrically conductive materials like steel, aluminum, and copper. To make an informed decision, it's important to understand the key specifications and how they align with your specific needs. Here’s a guide to help you navigate through the essential specs and pick the best plasma cutter for you.
Cutting ThicknessCutting thickness refers to the maximum thickness of material that the plasma cutter can effectively cut through. This is important because it determines the range of materials you can work with. Plasma cutters are generally categorized into light-duty (up to 1/4 inch), medium-duty (up to 1/2 inch), and heavy-duty (over 1/2 inch). If you primarily work with thin materials, a light-duty cutter will suffice. For more versatility, a medium-duty cutter is a good choice. Heavy-duty cutters are best for industrial applications where thick materials are common.
Amperage OutputAmperage output indicates the power level of the plasma cutter. Higher amperage allows for cutting thicker materials and faster cutting speeds. Plasma cutters typically range from 20 to 100 amps. For light-duty tasks, 20-40 amps are usually sufficient. Medium-duty tasks may require 40-60 amps, while heavy-duty tasks often need 60-100 amps. Choose an amperage that matches the thickness of the materials you plan to cut most frequently.
Duty CycleThe duty cycle is the amount of time a plasma cutter can operate continuously before needing to cool down. It is usually expressed as a percentage over a 10-minute period. For example, a 60% duty cycle means the cutter can run for 6 minutes and needs 4 minutes to cool down. A higher duty cycle is important for extended cutting sessions and professional use. For occasional or hobbyist use, a lower duty cycle may be sufficient.
PortabilityPortability refers to the ease with which you can move the plasma cutter around. This is determined by the weight and design of the cutter. Lightweight and compact models are ideal for on-site jobs and frequent transportation. Heavier models are generally more powerful but less portable. Consider how often you will need to move the cutter and choose accordingly.
Input VoltageInput voltage is the electrical power required to operate the plasma cutter. Common options are 110V, 220V, or dual voltage. 110V models are suitable for home use and light-duty tasks, while 220V models are better for industrial applications and thicker materials. Dual voltage models offer flexibility, allowing you to switch between voltages as needed. Choose based on the power supply available in your workspace and the materials you plan to cut.
Pilot ArcA pilot arc is a feature that allows the plasma cutter to start cutting without directly touching the material. This is useful for cutting through painted, rusty, or expanded metal surfaces. It also extends the life of the consumables. If you frequently work with such materials, a plasma cutter with a pilot arc feature is highly recommended.
ConsumablesConsumables are the replaceable parts of the plasma cutter, such as electrodes and nozzles. The lifespan and cost of consumables can affect the overall operating cost of the cutter. Look for models with readily available and affordable consumables. If you plan to use the cutter frequently, consider the long-term cost of consumables in your decision.